The Uses of Wiring Harness in the Automotive Industry

Wiring harness is that versatile tool that is capable of meeting diverse requirements in all industry sectors. However, it finds special use in the automotive sector for exceptional automobile set-ups. The wiring harness used in the automobile industry is a durable solution that has the capacity to resist high temperature and is ductile in nature. These automotive wiring harness varieties are dimensionally accurate and hence are in wide demand across various automobile manufacturing set up.

Most of the manufacturers that deal with this cable harness variety ensure that they conform with the industry standards and you as a customer should only go for these ones to ensure safety. The best part about automotive wire harness is that they can be customized as per the requirements and specifications of the user like different color coding and the specifications etc.

All high-grade automotive cable harness varieties, find application for multiple purposes. They are used for ignition system, battery cables, AC, etc. in automobiles. Most of the manufacturers today fabricate these harnesses by using finest grade of materials. They are also stringently tested on each stage of fabrication to guarantee defect free harnesses. These types of harnesses are used for all types of vehicles like passenger cars, commercial vehicles, two wheelers and three wheelers, multi utility vehicles, farm, material handling equipment and off-the-road vehicles.

All harnesses for the automotive industry are designed to perform under extreme conditions with uninterrupted services and can hence sustain heavy loads. Apart from the standard ones there are special varieties like bus harness, truck harness along with wiring harnesses for four/two wheelers.

Among the various application areas where harness for automobile wiring is required includes power windows, horn relay and connector, dimmer switch connector, power door locks, circuit breaker for headlights, backup lights, ignition switch connectors horn, cigarette lighter, engine fan, radio battery, wipers, brake lights and many more. These harnesses are easy to install and are cost effective solutions to all kinds of electrical needs in automobiles. As per their requirements, these types of harnesses come in three different varieties viz, industrial automotive high, grade and standard wire harness.

Most of the manufacturers that produce or supply wiring harness also keep stock of other electrical tools like extension cord, and power supply cord, etc. that go well with any electrical or electronic appliances. Use these with locking plug for ultimate safety, as you would not want to risk the lives of your dear ones.

Xiamen Chaohong Electronic Co., Ltd. specializes in Appliance Cable, Cable Assembly, Auto Cable, USB Cable, Wire Harness and so on, a wide variety of cables & wires.

Effective Ways to Protect Your Wire Harness & Cable Assembly

There is need to seriously consider the issue of protection during Wire Harness & Cable Assembly. Saying this is essential because it isn't enough to just bind components of a cable with wires without properly shielding them from fire, abrasion, impact damage, vibration, moisture, chemical vapors and some other micro-corrosives.

These are some of the very effective protections for the harness assembly. It is advisable that you read through it and pick the method that is most appropriate for your assembly needs.

Conduit cable harness assembly

This is a way of providing very flexible but tough protection and insulation to conductors that are enclosed. Conduit is mostly used to protect wires that pass through open places. It usually comes in metal or plastic materials but the choice depends on the level of protection that is required. It is important note that apart from the general cable assembly protection, conduit can sometimes be used in some peculiar places. It is always best to install conduit with proper sealing fittings. Doing this will ensure that it protects the assembly from the flow of vapors; flammable gases etc; thereby provide shield from explosion and fire hazards.

Over-taping is another products protection that is used for low-risk applications. It is generally considered more economical to use the over-taping to protect against impact damage, vibration, and low level abrasion. Using colored tapes to indicate the level of voltage and the phase of the wire are the over-taping cable harness techniques used to indicate the purpose of the wire etc.

Another product for protection that is quite versatile if the heat shrink. This can provide the needed cable protection from moisture ingress, vibration etc and also provide mechanical protection, insulation, sleeving and could be used for cable identification purposes. With huge colors, textures, and materials to choose from, it is suitable for wide varieties of applications and different environments.

Cable braiding is another assembly protections that is usually used for jacketing, especially in environments where there are no space for conduit wiring. If you desire flexibility of the cable even in laces where there isn't space such as under-carpet of motor vehicles, cable braiding is the most appropriate option.

One of the most complete harness assembly protection is the over-moulding. This is mostly used at connector-joints and is widely used for protection of fragile components. It is also not uncommon to realize that this unique cable assembly protection is used in making assemblies tamper proof. More about Wire Harness & Cable Assembly please refer to Xiamen Chaohong Electronic Co., Ltd..